Pipe Preparation

Machine de coupe et chanfrein de tube 2-48"

La mise en oeuvre de la Machine de coupe et chanfrein de tube de type DLW pour couper et chanfreiner sur site des embouts de tubes est quasiment illimitée. Les machines sont extrêmement légères et d'un faible encombrement. elles se distinguent notamment par leurs possibilités très étendues d'utilisation, comme le décolletage, le biseautage, l'usinage des brides, l'alésage intérieur des embouts de tubes, etc.


Machine de coupe et chanfrein de tube

La machine à couper et chanfreiner DLW est polyvalente et peut réaliser plusieurs opérations.

La gamme d'application de la  machine à couper et chanfrein est de 2 - 48 pouces (76 mm - 1219 mm) O.D. et jusqu`à 80 mm d`épaisseur. La conception de la machine avec deux demi-coquilles permet la mise en position de celle-ci directement sur les tubes. Un équipement spécial comme la télécommande est disponible pour les accès limités dans les installations.

La  machine à couper et chanfrein est conçue d'une façon compacte avec des composants d'alliage d'aluminium, qui donnent de nombreux avantages à l'utilisateur final. La machine est très compacte pour des opérations avec accès limitées, légère, robuste, fiable et ergonomique.
Usage prévu de la machine de coupe et chanfrein tube
La machine DLW est conçue pour couper, chanfreiner et contre-aléser des tubes, concu pour la production et la réparations. Avec un adaptateur spécial à bride, les préparations sont possibles.

Le système transportable de chanfreinage et de découpe tubes type DLW pour la préparation des tubes et conduits peut être utilisé pratiquement sans limitation sur site. Les machines sont extrêmement légères et ne nécessitent pas beaucoup d’espace. Elles se distinguent par ses nombreuses possibilités d’application telles que la découpe, le chanfreinage, la préparation des brides, chanfreinage interne des extrémités des tubes, etc.


Les préparations suivantes sont possibles:

  • Découpe radiale des tubes
  • Chanfreinage des tubes
  • Découpe et chanfreinage simultanés des tubes
  • Préparation interne
  • Préparation des brides

La Machine de coupe et chanfrein tube, type DLW, a trois possibilités de moteur: à air comprimé, électrique ou hydraulique. Tout outil de découpe est possible.


Composants


Cadre:
Le cadre est séparable en deux moitiés d’anneau pour permettre un montage facile. Sur le cadre se trouvent le siège du roulement à billes avec rainure pour la tête rotative, un adaptateur à bride pour le moteur, un bouclier de protection pour la couronne dentée et des pieds de serrage pour serrer la machine sur le tube.

Engrenage en Deux Pièces:
La ligne de séparation de l’Engrenage en Deux Pièces et la ligne de séparation du cadre doivent être alignées avant de commencer le démontage. La tête rotative est conçue comme une couronne dentée à son diamètre extérieur et a un trou de positionnement pour le porte-outil.

Moteur:  
Le moteur est fixé avec le pignon sur le cadre. Le moteur et la bride du moteur avec l’engrenage sont de conception robuste pour permettre des moments de réaction élevés.

Roulement à billes avec rainure:
La tête rotative tourne sur des roulements à billes avec rainure de précision pour réduire la tolérance axiale et radiale.

Porte-outil:  
Le porte-outil a un siège pour les outils de travail. Le porte-outil est fixé sur la tête rotative et implique l’arbre d’avance avec engrenage et le blocage du guidage du porte-outil réglable.

Pieds de serrage:  
Les pieds de serrage sont réglés et fixés par des vis sans tête au niveau du diamètre extérieur du cadre. Sur demande, différents pieds de serrage spéciaux sont disponibles.

Machine de coupe et chanfrein de tube à froid DLW

Avantages:
  • Technologie avec 2 demi-coquilles, pour tubes continus
  • Poids extrêmement léger de la machine à couper
  • Compact pour un accès limité
  • Serrage et alignement rapides et sûrs
  • Le plus précise opération pour le soudage de tubes
  • Pas de zone affectée thermiquement
Opérations:
  • Découpe radiale des tubes
  • Préparation des soudures
  • Chanfreinage et décolletage simultanés
  • Alésage intérieur des embouts de tubes  
  • Usinage des brides




Photos:
Machine de coupe et chanfrein de tube
Machine de coupe et chanfrein de tube


Vidéo:

Demande de produits

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Outils pour machine de coupe et chanfrein de tube

Développé avec les universités allemandes, nos solutions d‘outils pour couper et chanfreiner les tubes fournit un résultat de surperformance dans les technologies de couper des tubes:

  • Haute taux d‘enlèvement du métal
  • Outils plus durable, réduction des consumables   
  • Faible coût des outils




Moteur pour machine de coupe et chanfrein de tube

Les moteurs sont l’élément de base de la machine à couper. Tous les moteurs sont conformes avec la directive ouest-européenne. Un adaptateur permet l‘échange facile de tous les types de moteur et de tailles (pneumatique, hydraulique, électrique):

  • Conception modulaire
  • Echange facile sur site
  • Investissement réduit



Machine  de coupe et chanfrein  de tube ✓ Large gamme jusqu'à 48 pouce ✓ Outils haut de gamme ✓ Haute taux d´enlévement du mètal  ➤ VOIS PLUS
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